I Made Tortilla Chips in My Air Fryer (So You Don’t Burn Yours)

I love chips. I also hate stale bags. So I started making my own chips in my air fryer. And you know what? It’s fast, cheap, and kind of fun. The crunch is real.

If you’d rather begin with a clear, photo-heavy recipe, the step-by-step guide to classic air fryer tortilla chips is the one that first gave me the confidence to start experimenting.

Here’s how I do it, what went wrong, and the little tricks that made them pop. I even put together a quick printable timing card you can snag free from covermaker.net if you’re the type who likes a cheat sheet. I’ve made these at least a dozen times, on weeknights and on game days. My kids even pitch in. Well, they mostly steal the first batch.


The Gear I Used (Real Talk)

  • Air fryer: Cosori Pro II 5.8-Quart (my main one)
  • Backup test: Dash Compact 2-Quart (tiny, but works)
  • Tortillas: Mission yellow corn, and some leftover flour ones from taco night
  • Oil: Avocado oil in a refillable sprayer
  • Salt: Fine sea salt

The Cosori runs a bit hot, so I watch close around minute 4. The small Dash took a minute longer and had hot spots near the back. Nothing wild—just rotate the basket once.

On a different breakfast tangent, I recently spent an entire weekend playing with a cast-iron waffle maker—read about that crispy adventure here.

One side note: while I was poking around for other live, see-everything experiences (apparently I’m into real-time feedback these days), I stumbled across We Tried Sex Webcams — Here’s What Happened Next—an unfiltered look at how adult webcam sessions really work, complete with privacy tips, cost breakdowns, and whether the on-camera thrill is worth the hype.


Step-By-Step: My No-Fuss Method

I keep it simple. No strict measuring. If you can cut a pizza, you can do this.

  1. Cut tortillas into triangles. I stack 4 at a time and cut like a pie—6 slices per tortilla.
  2. Light spray of oil. Not a bath. Think “mist,” not “rainstorm.”
  3. Toss with salt. Add a pinch now, and a pinch after.
  4. Basket time. Single layer. If you overlap, you’ll get soft spots.
  5. Air fry at 350°F.

My timing, for real:

  • Corn tortillas: 4 to 6 minutes. Golden at 5 in my Cosori.
  • Flour tortillas: 5 to 7 minutes. They brown slower but get super crisp.

I flip or shuffle at the halfway mark. And from minute 4 on, I peep every 30 seconds. Chips go from perfect to burnt fast—like, blink-and-oops fast.

Pro tip from my kitchen: After you pull them, let them sit 3 minutes. They crisp more as they cool. It’s like magic, but it’s just steam leaving.

If you want an even deeper dive into avoiding scorched chips, my full walkthrough (complete with fail photos) lives over here: I Made Tortilla Chips in My Air Fryer (So You Don’t Burn Yours).


What Went Wrong (And How I Fixed It)

  • I crowded the basket. Result: chewy centers. Fix: single layer, small batches. Batching feels slow, but each round is so quick.
  • Too much oil. Greasy chips taste heavy. Fix: one light spray. You can always add a touch after if the salt won’t stick.
  • Lime juice before cooking. Big mistake. Sog city. Fix: zest before cooking, or spritz juice after, then re-crisp for 30 seconds.
  • Uneven browning in the small Dash. Fix: rotate the basket front-to-back at the halfway point. Worked great.

Also, salt sticks better if the chips are a tiny bit oily. If they’re too dry, the salt slides off and hides at the bottom like sad snow.

Pro tip: A lot of these slip-ups echo the common air-fryer mistakes many new owners make, so skimming that list can save you from a smoke-filled kitchen later.


Seasonings I Actually Loved

  • Chili-lime: Chili powder + lime zest + salt. We make this most.
  • Ranch: A light dusting of ranch powder. Don’t overdo it or it tastes chalky.
  • Cinnamon sugar (for flour chips): 2 parts sugar, 1 part cinnamon. I toss after cooking, then air fry 20–30 seconds to set.
  • Everything bagel: Great on corn chips for soup toppers.

I also tried smoked paprika. Good color. Mild flavor. My partner liked it; I wanted more kick.


How I Serve Them (Fast Snacks and Lazy Meals)

  • Nacho minute: Chips on foil, cheddar on top, back in the air fryer for 60–90 seconds. Then I add jalapeños and a few green onions. Boom, couch food.
  • Taco night leftovers: Corn chips with last-night beans and salsa. Zero complaints.
  • Soup crunch: A handful on chicken tortilla soup. Makes a Tuesday feel planned.
  • Sweet snack: Cinnamon-sugar chips with yogurt and berries. My kids call it “dessert nachos,” which sounds wrong but tastes right.

And since that combo always has me reaching for homemade dairy, here’s how I made yogurt in my Instant Pot—spoiler: no babysitting required.

By the way, if you’re the kind who packs a tub of fresh guac and these chips for a spontaneous sunset drive down to the Mississippi coast, you might also want a plan for after the snacks disappear. When my friends and I roll into town, we check the local scene for quick Gulfport hookups—that guide points you to the best bars, dating apps, and safety tips so you can meet like-minded locals without wasting half the night swiping.


Corn vs. Flour: The Feel and the Crunch

  • Corn chips: Big crunch, classic taste, great with guac. They brown faster, so watch them close.
  • Flour chips: Light, extra crisp, almost flaky. Better for cinnamon sugar and quick nachos.

Stale tortillas actually work well. Not moldy stale—just “been in the fridge for a week” stale. They crisp up like champs.


Cleaning and Little Care Notes

I don’t use aerosol sprays like PAM on nonstick baskets. They can leave a film. I use a pump bottle with plain oil. For crumbs, I pop out the tray and wipe when it’s warm, not hot. Takes one minute tops.

And if you burn a batch (I did, twice), run the fryer empty for 30 seconds with the window open. That smoky chip smell lingers.


My Exact Timing Notes (From My Kitchen Log)

  • Cosori 5.8-Qt, corn tortillas, 350°F:

    • 4:30 pale gold, soft in the middle
    • 5:00 crisp, light gold (sweet spot)
    • 5:30 deep gold, edges a bit bitter
  • Cosori, flour tortillas, 350°F:

    • 6:00 crisp, pale
    • 6:30 gold, great snap
  • Dash Compact, corn tortillas, 350°F:

    • 5:30 best result after rotating the basket once

Your fryer may run warmer or cooler. Watch the first batch like it’s a toddler with scissors.


Final Take

Homemade air fryer chips taste fresh. They’re cheaper than a bag, and they don’t go stale in your pantry because, well, you eat them warm. The method is simple, and once you nail your time, you’re set.

Would I make them again? Yep. I make them almost every week now. If you want one thing to try this weekend, try this. Ever bite a chip that snaps like glass and then melts? That. That’s the goal.